Within the age of easy-to-follow on-line tutorials, they present us how one can assemble an evaporative air cooler. Nonetheless, the true problem isn’t simply placing it collectively however guaranteeing the ultimate product is of wonderful high quality. Within the realm of Chinese language manufacturing, our prime precedence is emphasizing high quality, not simply simplicity. This weblog submit will information us to grasp air cooler below the context of Chinese language manufacturing.
The way to Manufacturing Air Cooler in Manufacturing facility Course of. We Present vankool Air Cooler Superb Manufacturing Course of. Now we’re visiting an evaporative air cooler manufacturing unit in China. Let’s know extra how swamp coolers are made and the place they arrive from..
What’s evaporative cooler and the way does it work?
For those who’ve ever examined the wind by holding a moist finger within the air, you’ve used evaporative cooling. The identical precept cools you off after a swim, and likewise powers one of many oldest and easiest types of air-con. Evaporative air coolers, additionally recognized within the U.S. as swamp coolers, can hint their lineage to historical Egypt. They’re low cost, environment friendly and good for the surroundings.
evaporated very cool is a tool that cools air by the evaporation of water， because the temperature of dry air might be dropped considerably by the part transition of liquid water to water vapor ，this environmentally pleasant idea which was first utilized in historical egypt and persia hundreds of years in the past， within the type of wind shafts on the roof can cool air utilizing a lot much less power than refrigeration that makes use of vapor compression or absorption refrigeration cycles attracted by this fashionable model of this historical cooling system.
What we are going to do before air cooler mass manufacturing
– 3D air cooler design
Preliminary product creation begins proper right here on the r&d division .the engineers right here use solidworks and professional engineer for 3d product design . researching the supposed use perform efficiency necessities security and authorized necessities for the merchandise gadgets .
– air cooler Certification pattern
On the important thing high quality traits of the air cooler parts and supplies. third-party certification laboratories to finish CE,SGS and different relater certification assessments after preliminary cooler samples are produced . the samples shall be despatched right here to lab the place assessments utilizing extra superior tools are carried out to verify whether or not the preliminary air cooler samples are prepared for mass manufacturing and following each nationwide and worldwide requirements.
Some desert local weather nations, together with Dubai, might undergo prolonged humid intervals.In such conditions, the VEAC twin cooling system turns into an optimum cooling resolution. This method merges evaporative cooling with a conditioning cooling system, guaranteeing efficient cooling for manufacturing halls or buildings year-round with out sacrificing the substantial benefits of evaporative cooling.
How can the manufacturing unit assure the lengthy life and steady high quality of the air coolers
– Electrical Safety Take a look at
We use a security complete tester to test and decide the conformity and consistency of the protection traits of the examined product. with the air cooler requirements and necessities together with grounding resistance with stand voltage traits insulation resistance leakage present energy and so forth.
– ageing check
Our merchandise are used outdoor, more often than not primarily based on the correlation of failure mechanism of full day spectrum pure publicity degradation . we use the standardized check methodology of simulated accelerated ageing by ageing check chamber to check characterize , consider the atmospheric climate resistance reliability and further equal service lifetime of engineering plastic merchandise and parts of evaporative cooling fan product shell.
– Tensile bending and influence assessments
To ensure that us to make sure the top quality of the uncooked supplies. we use the vertical strip injection molding machine to make testing ,samples which shall be used for tensile bending and influence assessments in addition to interior limb weathering assessments.
– voltage rise check
As a way to confirm and consider the reliability of the air cooler to resist the shock of unbalanced voltage, oscillation an influence provide thought simulator is used to simulate the unstable fault circumstances of sudden voltage rise and sudden drop of exterior energy provide community.
– lightning surge check
We use the lightning surge tester to confirm the reliability of the facility frequency of the air cooler towards the exterior energy grid lightning surge .
– Salt fog testing
We use salt fog testing machine to simulate the humid local weather with excessive salinity coastal nations or areas. to speed up the verification and affirmation of the corrosion resistance and environmental reliability of meta construction elements and practical parts . if the samples ever occur to point out any high quality issues with the tip of the above course of we are going to conduct additional assessments and an in-depth evaluation as to make course of enchancment to sum up. solely after the related assessments are handed we organize mass manufacturing.
– Air quantity & cooling impact Take a look at
The cooling precept of evaporative air cooler is to extract sizzling air by the motor, after which filter by the water circulation within the cooling medium water curtain paper for warmth trade in order that the wind despatched out to the feeder turns into cool and chilly. due to this fact the core parts of the motor will decide the dimensions of the product’s air quantity and cooling impact .
test it out earlier than mass manufacturing, the mannequin’s preliminary air cooler samples shall be despatched right here to the licensed air quantity laboratory to make sure that the motor energy air quantity noise and different associated parameters will meet the standard requirements at house and overseas .
The way to manufacturing air cooler in factory
Step 1:Buyer emblem
Step one right here within the meeting workshop is the brand marking. In accordance with the usual buyer necessities emblem printing shall be carried out on plastic parts similar to shadows entrance panels distant controls water tanks management panels title plates and many others. to make sure the permanence of patterns and phrases .
Step 2: Water tank and cooling pads meeting
The second step is the meeting of the water tank package and bays . together with the meeting and set up of caster water pump water stage sensor float ball valve drainage screw and water curtain pads .
Step 3: Motor & PCB set up
The third step is the meeting of various elements of motor kits . Then is the set up of the controller electrical field module and the wiring in a verification whether or not the pcbs are appropriate and firmly linked .
Step 4: Different elements connection
the fifth step is the set up of the remaining elements. similar to water pipe cable prime lid shutters and mud filters.
Step 5: FQC Inspection
Right here at vankool FQC inspectors of every manufacturing line perform inspection. in accordance with aql inspection requirements together with look construction efficiency and packaging it additionally contains major inspection assessments .similar to grounding resistance insulation resistance ac voltage resistance excessive wind velocity noise and different key assessments.
Step 6: Clear and packing
Lastly all merchandise shall be cleaned and packed and solely certified merchandise shall be allowed to be despatched to the warehouse and shipped to the purchasers
Why select Vankool evaporative cooler
Vankool environmental know-how which is a producer that produces and exports evaporative air cooler to all around the world. we has over 10 years of producing and export expertise in evaporative air coolers . Vankool has iso high quality administration system certificates ccc cb ce pse and different product certificates . the manufacturing unit designs produces and assessments them internally and has already gained over 10 patents for product designs. Depend on the analysis and develop efforts of the laboratory now we have utilized for 2 invention patents and one utility mannequin patented .
The important thing’s prime promoting fashions portability mannequin VEAC (which is the world’s 1st commercially used Eco-friendly air-con system with proprietary know-how) has an amazing benefit resulting from its aggressive value it’s our prime promoting mannequin it comes with wheels and it’s transportable and appropriate for each indoors and outdoor it’s being welcomed for picnic pool social gathering outside marriage ceremony or anyplace else the place individuals need to get pleasure from cool breeze there that’s wonderful .
The way to attain us ?
in case you are enthusiastic about Vankool air cooler ,you may attain us by electronic mail to [email protected] or name us instantly by +86-757-23608314.
You can even attain us by Whatsapp or Wechat by +86 134 5052 8406
For extra particulars, please go to our web site at www.vankool.com